Xiaomi 16 Pro to Feature Innovative 3D Printed Frame

Xiaomi has recently launched its 15 series smartphones globally, with the Indian release set for March 11. As anticipation builds for the next generation, analyst Ming-Chi Kuo has revealed exciting details about the upcoming Xiaomi 16 Pro. This flagship device is expected to incorporate advanced 3D printing technology, promising a lighter build and enhanced thermal performance.
3D Printing Revolutionizes Smartphone Design
Ming-Chi Kuo shared insights on social media platform X (formerly Twitter), indicating that Xiaomi plans to unveil its next high-end smartphone lineup by late 2025. The Xiaomi 16 Pro is anticipated to succeed the current Xiaomi 15 Pro model and will feature a metal mid-frame produced using innovative 3D printing technology. This marks a significant shift in manufacturing processes for the company. To produce the 3D printed mid-frame, Xiaomi has partnered with Bright Laser Technologies (BLT), a Chinese supplier known for its advanced manufacturing capabilities. Unlike the traditional mid-frame used in the Xiaomi 15 Pro, the new design will leverage 3D printing to create a structure that is both lightweight and durable. Kuo emphasizes that this technology allows for hollow designs that maintain the frame’s strength while improving overall thermal performance.
Advantages of 3D Printing in Smartphone Manufacturing
While challenges such as production efficiency remain, Kuo highlights the numerous benefits of adopting 3D printing in smartphone manufacturing. The ability to create complex geometries without compromising durability is a game-changer for device design. Additionally, the enhanced thermal performance offered by 3D printed mid-frames could lead to better heat dissipation during device operation, a crucial factor for high-performance smartphones. Kuo predicts that as production efficiency improves, more smartphone manufacturers will embrace 3D printing technology. Although current manufacturing methods may still provide better efficiency, the long-term advantages of 3D printing are expected to outweigh initial costs, paving the way for broader adoption across the industry.
What to Expect from the Xiaomi 16 Pro
The Xiaomi 16 Pro is projected to be unveiled in China during the fourth quarter of 2025, following the company’s established release patterns. The current Xiaomi 15 Pro boasts impressive specifications, including a Snapdragon 8 Elite SoC, a stunning 2K 120Hz OLED display, three 50-megapixel rear cameras, and a robust 6,100mAh battery with 90W fast charging capabilities.
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